Electrical Panels

Motor Control Center(MCC) Panel

Application: In many commercial and industrial applications, quite a few electric motors are required, and it is often desirable to control some or all of the motors from a central location. The apparatus designed for this function is the motor control center (MCC) panel consist of Dol Starter, Star/Delta Starter, Forward/Reverse starters, Soft Starters upto 450Kw, Air Circuit Breaker, Bus coupler, Control Transformer, Welding socket, Lighting MCB etc

Panel Colour: RAL 7032, RAL 7035 with 9 tank powder coating process

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor& Outdoor as per client’s specifications.

Feeder Configuration: Draw out (Both Manually &Electrically)&fixed, extendable type.

Form of Separation: Switchboards are provided with partition for protected spaces according to form -1 to form -4.

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Constructional Features

The design ofMCC/PMCCpanel is robust, rigidly constructed to suit a wide range of industries. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Degree of Protection: IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65.

Application Area: Steel, Power (Hydro& Thermal), Oil & Gas Industries Aluminum Industries, Cement Plant, Chemical Plant, Mines, Paper Mills,DRI, RMHS Plant, Hotels, Hospitals & Building segment, Street Light etc.

Tests Performed: Visual inspection, High voltage test, Continuity test, Insulation resistance test, Partial discharge test, and power and control test.

Power Control Center

Application: PCC Panels are the most essential part of electrical system of an industry from where the power of the industry is controlled. Hence it shall present users long term dependability, protection, low maintenance & testing time. Power Control Centre (PCC) is used for distribution and control of different power source used in industry. Usually Power Control Centers is set up near power source hence fault level is high. It is planned to suit fault level of 50KA or 65 KA for 1 sec. Power Control Centers are intended to suit the fault level as well as temperature rise to 40°c above ambient. These are accessible in a wide range (from 630A to 6300 A) to match every user’s requirement. Various protections viz short circuit, overload, earth fault, under voltage etc are provided to protect source and equipment.

Panel Colour: RAL 7032, RAL 7035 with 9 tank powder coating process.

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor & outdoor.

Feeder Configuration: Draw out or fixed, extendable type.

Form of Separation: Switchboards are provided with partition for protected spaces according tp form -1 to form -4..

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Constructional Features

The design ofPCCpanel is robust, rigidly constructed to suit a wide range of industries. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Degree of Protection: IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65.

Application Area: Steel, Power (Hydro& Thermal), Oil & Gas Industries Aluminum Industries, Cement Plant, Chemical Plant, Mines, Paper Mills,DRI, RMHS Plant, Hotels, Hospitals & Building segment, Street Light etc.

Tests Performed: : Visual inspection, High voltage test, Continuity test, Insulation resistance test, Partial discharge test, and power and control test.

Variable Frequency Drive Panels

Application: The VFD Panel (Variable Frequency drive panel) also known as VFD Control Panel are designed to control the speed of electric motor consisting of variable frequency drives of various range, control transformer, semiconductor fuses, input and output chokes, incomer and a control circuit consisting of relays/ contactors, MPCBs/MCBs etc. A number of field indicators are also installed to gain real-time information about the drive’s power consumption, frequency and other diagnostic information that is essential for the operator.

Panel Colour: RAL 7032, RAL 7035 with 9 tank powder coating process

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor & outdoor.

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Constructional Features

The VFD panels are designed to cope with environment of different industries. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Degree of Protection: IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Application Area: VFD panels are widely used in extruder plants, rolling Mills, tube mills, paper mills, cable industry and CTL Line for Fans, Pumps, compressors,conveyer etc.

Tests Performed: : Visual inspection, High voltage test, Continuity test, Insulation resistance test, Partial discharge test, Cold test, and Power and control test.

Range: : 0.5 KW drive panel to 11 Kv drive panel.

Automatic Power Factor Control (APFC) Panles

Application: APFC Panel has microcontroller based programmable controller which switches the capacitor banks of suitable capacity automatically in multiple stages by directly reading the reactive load (RKVA) which works in the principle of VAR sensing tends to maintain the PF to 0.99 Lag. The capacitor banks may be selected in number of stages as 4/6/8/12/14 according to the load pattern. Modern power networks consists of wide variety of electrical and power electronics loads, in case of such varying loads, the power factor also varies as a function of the load requirements .So it is practically difficult to maintain consistent power factor by the use of fixed compensation i.e. fixed capacitors which shall need to be manually switched to suit the variations of the load. It can lead to situations where the installation can have a low power factor leading to higher demand charges and levy of power factor penalties. In addition to not being able to achieve the desired power factor it is also possible that the use of fixed compensation can also result in leading power factor under certain load conditions. This is also unhealthy for the installation as it can result in over voltages, saturation of transformers, mal-operation of diesel generating sets, penalties by electricity supply authorities etc. It is therefore necessary to automatically vary, without manual intervention, the compensation to suit the load requirements. This is achieved by using on Automatic Power Factor Correction (APFC) system which can ensure consistently high-power factor without any manual intervention. In addition, the occurrence of leading power factor will be prevented. APFC products are fully automatic in operation and can be used to achieve, consistently high-power factor under fluctuating load conditions Reduced KVA demand charges, Lower energy consumption in the installation by reducing losses Preventive leading power factor in an installation.

Panel Colour: RAL 7032, RAL 7035 with 9 tank powder coating process

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor & outdoor.

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Constructional Features :

APFC panels are designed to cope with environment of different industries. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire. Power cables are also provided according to the current requirement.

Degree of Protection: IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed: : Visual inspection, High voltage test, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

Plc Control Panels

Application: Programmable logic controller panel is used for automation of typically industrial electromechanical processes, such as control of machinery on factory assembly lines.PLC Automation Panel are one of the most important and efficient kinds of control panels. Control panel consist of a controller. Controller may be PLC, DCS, relay or some other type. It gives digital signal input signal to the MCC panel to start the motor. Control panel works based on the PLC /DCS program or the relay logic. Instruments are normally connected to control panel. Indications for the interlocks also will be there in control panel. Nowadays single panel is used of using separate control and MCC panel. Ease in modification of logic, reduced size, means of remote communications and advances in the technology have made PLC Automation Control Panels an edge over conventional relay-basedsystems. We have provided PLC based Panels from PLCs of Siemens, Delta, Allen Bradley, and Honeywell. From small I/O application to the complex I/O systems are provided by us. PLC based Panels HMI/MMI is provided to provide the operator various messages and controls of the process plants touch screen MMI are provided.

Panel Colour:RAL 7032, RAL 7035 with 9 tank powder coating process

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Constructional Features :

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise.The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Degree of Protection: IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

Dg Synchronization Panel

Application: DG Synchronizing panels is used for synchronizing two or more DGs to share the total load of the system by matching all the parameter of the DG sets like voltage, frequency, speed, phase sequence and phase angle.

Panel Colour: RAL 7032, RAL 7035 with 9 tank powder coating process

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor & outdoor.

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Constructional Features :

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise.The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Degree of Protection: IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

Automatic Mains Failure Panel

Application: Automatic mains failure (AMF) panels, often referred to as automatic transfer switch (ATS) panels, make the power switch to emergency standby generators in the event of a significant loss of mains power or total blackout. Without AMF panels, generators need to be operated manually and that can mean lost data, potential damage to electrical equipment, and huge amounts of disruption.

Panel Colour: RAL 7032, RAL 7035 with 9 tank powder coating process

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor & outdoor.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

Boiler Controller Panel

Application: This panel is designed to control fans (FD, ID & SFD), Feed water pumps and blending valves. Providing a set point it enables the boiler to fire. Temperature & pressure controllers and indicators are used to maintain the pressure and temperature and for real time data monitoring. If the temperature or exceeds more than the set point various alarms will buzz and the feeders will shut down sequentially in order to avoid any fault.

Range: 2-ton boiler to 15-ton boiler

Busbar: Superior quality of insulated & non insulated Aluminum & copper busbar arrangements are provided to ensure a better quality of current distribution throughout the panel. Current density for Aluminum = 0.8/1sq mm & for Copper = 1.2/1sq mm

Panel Type: Indoor & outdoor.

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Application Area:Chemical Industry, Pharmaceutical Industry, Fertilizer Industry, Steel Industry, Refinery, Sugar Industry, Cement Industry, Textile Industry etc.

Fly Ash Brick Controller

Application: Fly ash brick controller panels are used for smooth operation of fly ash bricks machines (Rotary & Top press) consisting MCCBs, MCBs, contactors, relay boards, micro PLCs and SMPS with both auto and manual modes for smooth operation.

Panel Type: Indoor & outdoor.

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65.

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Lift Controller

Application: Lift controller are microprocessorcard-based panels used for automatic calling, alarm, safety input and smoothness. It has both manual and auto modes with different alarms according to the fault codes consisting of PG card, VFD and UPS system. For Gear Motor Auto door and Manual door controller are provided and for Gearless motor MRL controller are provided.

Panel Type: Indoor

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

MPDB & SLDB

Application: Main power distribution board & secondary lighting distribution board are used for industrial facilities, to centralize the control of the distribution system consisting of DOL starters, STAR-DELTA starters, R-DOL starters and MCBs for lighting.

Panel Type: Indoor & outdoor

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Control Desk

Application: Control desk panel unites functionalities that often require several specialized tools. It provides access to simulation platforms as well as to connected bus systems and can perform measurement, calibration. We also provide micro PLCs and HMI as per the recommendation of costumer

Panel Type: Indoor & outdoor

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65.

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

ETP Control Panel

Application: ETP Control Panels specially designed for monitoring & controlling industrial effluents. The control panel comprises of power control modules that supply and monitors electric power to the treatment plant.

Panel Type: Indoor & outdoor

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process.

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Crane Control Panel

Application: Crane panels are designed for smooth operation inlifting and lowering materials vertically. The crane has main hoist and auxiliary hoist with cross travel and long travel mechanism. It consists of VFD which ensures a protected and smooth operation with encoder or without encoder.

Panel Type: Indoor & outdoor

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process.

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

Wheel Wash Panel

Application:A wheel washing system is a device for cleaning the tires of trucks when they are leaving a site, to control and eliminate the pollution of public roads. The installation can be made in or above the ground for either temporary or permanent applications. There are two types of wheel washing systems: roller and drive-through systems. For reliable operation the control of wheel wash system is possible with wheel wash panel consisting PLC for ultimate accuracy.

Panel Type: Indoor & outdoor

Panel Coat: RAL 7032, RAL 7035 with 9 tank powder coating process.

Degree of Protection:IP42, IP45, IP46, IP48, IP52, IP55, IP56, IP64, IP65

Tests Performed:Visual inspection, Continuity test, Insulation resistance test, Partial discharge test, and Power and control test.

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Constructional Features

It is designed to be enormously robust, so it could withstand harsh industrial environments such as extreme temperatures, vigorous vibrations, humidity and electrical noise. The supporting structures which form the framework are made up from 2.0mm thickness of CRCA steel for base plate and door, for gland plate it is 3.0mm. Cable chamber of adequate size is provided of each vertical with sufficient number of cable tie bars. Control & power TBs are separated & marked. The complete wiring of the panel is done with high grade copper annealed standard PVC or FRLS or HR FR insulated flexible wires. Control wiring is done with 1.5 sq mm gray wire & CT wiring is done with 2.5 sq mm black wire. All doors are earthed with the help of 1 sq mm yellow and green wire.

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